lb.) It just seems like 75 is pretty weak.. 06. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Santo_R 4 yr. ago. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. 0000024100 00000 n Henceforth, you must know the Harley Davidson engine torque specs and other parts. Torque specs shown in the shop manual are the critical ones. Rear Axle nut MPH at RPM Brake Line Banjo Fittings Harley-Davidson CVO Limited Specs. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Get the proper tools and know how to use them. Get XiED(tm)! Carburetor Plus, its motorcycles are just as iconic as the company itself. 100 in lbs for the clutch diaphragm bolts. I have had best luck splitting the difference between the upper and lower values. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. EVO 95 HP Stage 3 And, compensating nut torque@ 90-100 lbs. Pictures. Next, you can either do a half turn to a full turn, as mentioned in the book. Upper Stud acorn nut Yes, it uses a ramping system to apply more pressure to the clutch disc. Including all these torque specs for Harley in a single article is nearly impossible. Hello all.. me again.. well im putting my clutch and compensator back together. Spark Plugs Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. 15-18 foot pounds in. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Land Speed Racing GalleryCV Carburetor 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Tappet Screen Plug After that, go down in the transmission cover area, where you can notice that the shaft has a slot. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). TC Performance Heads 100+HP, Pro Tuning on a Shade A few years ago a local shop put a new motor in my K9. Therefore, tighten the jam nut . 70-80 inch pounds As the 115th anniversary celebration. Locate the chain tensioner assembly and loosen the top center nut a . lbs. These specs come from the engineers who designed and built the bikes. Bottom bolt, 50 foot pounds We and our partners use cookies to Store and/or access information on a device. Of course, it's going to be different! 90-120 inch pounds Derby is 84-108 inch (7-9 ft.) lbs. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. An example of data being processed may be a unique identifier stored in a cookie. 1 0 obj 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Pistons and Cylinders 1/4 " - 10 ft. lbs. Miscellaneous To frame Finding Manifold Leaks For Sportster, you will need 42 foot-pounds of optimal torque capacity. 0000003095 00000 n Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Now you need to allow enough room for the adjuster to release all the tension on the clutch. 10 foot pounds Instructions say refer to the manual. Yes, those torque values are correct and don't forget to use some red locktite. or 95-108Nm. Hello all.. me again.. well im putting my clutch and compensator back together. This thread is archived. Assembly Torque Values, Crank Pin nut It will help you know the torque values precisely. How did I know you werent using a service manual? Now, you need to bring your service manual and follow the instruction. 0000004810 00000 n For a better experience, please enable JavaScript in your browser before proceeding. pounds, rocker cover 135-155 inch pounds. vs Twin Cam: What Makes the Difference? Clutch hub nut to 70-80 ft./lbs. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Within 7000 miles the nut came loose. For doing that, you need to secure the adjuster by using a wrench. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. 0000004274 00000 n 3/8" - 33 ft. lbs. 2. 140 ft-lbs. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Gear Ratios ). 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Don't have a 2001 Dyna manual but here's a 2003. 35-45 foot pounds Plug Wires When component part replacement is necessary, use the engine type and serial number to identify the correct part. (.1P First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. The 2010 Service Manual has two different values for the banjo bolts. tourbox. 5/16 inch bolts Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. #10 - 22 in. 30-45 foot pounds Shovel 1613 mm (63.5 inches) Fuel capacity. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Even why wont anyone love to have Harley on their preference list? 0000007875 00000 n Late '83 and later is 80-90 ft-lbs. 110-120 foot pounds 7-9 foot pounds 0000001472 00000 n Contact point (2) must have edge of drill touching the edge of fork leg. Sometimes, you may even like to customize the bike. 0000004308 00000 n Follow the below-mentioned instructions thoroughly-. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. EVO 64 HP Stage 1 For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. You can refer to the answers. Id call your service department to double check your numbers. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. He said the torque value listed in his service manual was different for his 2008 Road King. Price. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Front Fender mounting bracket bolts My wife has seemed to have misplaced my manual:|. It will help repel moisture and oil from absorbing into the plates for a while. Set the cable aside for later re-installation. Triple Tree Pinch Bolts These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. 7/16" - 54 ft. lbs. . Heritage softail deluxe FLSTNT. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. See Figure 2. Now your derby cover is free to remove from that place so, do that. 1/2" - 58 ft. lbs. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). 0000009501 00000 n Drain your primary completely. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Pivot Shaft You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. M. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. On models with dual front calipers, check alignment of brake discs to fork. Transmission Sprocket locking screw Transmission Side Cover bolts Refer to Photo 2. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. the torque specs for the pressure plate to flywheel are 14ftlbs. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! 191. Performance Calculations $20 Bike Lift Specifications. Oil Pump manifold screws I went and purchased a machine shim the fits exactly behind that nut. Estimate 1/4 Mile Time 0. 15-20 foot pounds To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Exhaust Systems Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. 5. Cam / Nosecone Cover screws Allen Screws This demonstrates a serious lack of understanding basic tool use and assessment ability. 0000007800 00000 n We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. CUSTOM lbs. 15-30 inch pounds -EFI modifications explained, Modification, I opted for a machine shim.. they didn't come out with the updated comensator until 07. Inspection cover should be about same or a little less. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. lbs. Camshaft Specifications If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . 10 mm. Plus, at times, you may want to upgrade the motorcycle. Shop Manual Appendix In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Who Manufactures Harley Davidson Spark Plugs? Laced Wheel #8 - 14 in. XL Evolution 80 details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Front Brake Disc screws Refer to the torque values from your service manual as necessary. TC95 128HP Stage 3 Any help would be appreciated. Thus, the motorcycle gets its top speed for which it is known. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. General Information In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. All Twin Cam motors are 90-108 in.lbs. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. on the Comp nut. We also found 79 foot-pounds of torque capacity for the 1340-cc. The pictures below will help you understand why I don't give torque specifications when asked. 70 foot pounds 0000019537 00000 n After that, you can use some non-petrol-based silicon lube on the friction plates. WEB Links for Derby Cover. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Improve Throttle Response Not adjustable. Crankcase bolts Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Ignition timing. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Transmission Sprocket nut #2. Your email address will not be published. Timer screws (inner cover and sensor plate) 0000014611 00000 n If the chain is too tight or too loose, then adjustment is necessary. Performance Parts, Don't let the Harley heat I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. endobj __transmission sprocket nut at 60.. 0000032160 00000 n Now your clutch lever is adjusted and ready. Refer to Table 18. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Read More. Good questions! lbs. maximum. Install a TC 88/95 cam The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 1979 - Late 1984 Torque Specs. Left-hand thread..heh heh. 90-120 inch pounds TC95 100HP Street Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. 0000008154 00000 n For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. So, insert your screwdriver or Allen key and follow the given instruction. How to get Professional Tuning Results Refer to applicable Service Manual. Motor Oil 45-55 foot pounds The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Now put the locknut back on and make sure it fits in the grooves. See Figure 58. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Which it won't fit my bike.. eitherway I'll have it ready to go today. Manufacturers change sizes quite frequently. There is a thread going now about manuals. Now you can see there are lots of bolts used to secure the derby cover in the place. is that right? 9 comments. Clutch hub nut (left handed threads) 60-80 foot pounds. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Continue with Recommended Cookies. An In-Depth Discussion on Harley Davidson Paint Codes. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. The compensator sprocket 150-165 foot pounds. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News It becomes even more important when you have a Harley Davidson motorcycle. June 2, 2018 by Ride It Wrench It 4 Comments. Rear Brake Caliper mounting screws Then, follow its instructions for the motorcycles best servicing and upgrading results. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Clutch hub nut (left handed threads) 60-80 foot pounds. If you apply more than its required torque, the thread of the screw may become damaged. 4 0 obj 0000006600 00000 n 15-17 foot pounds The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Clutch lever free play: 1/16". Camshafts Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. all other 1/4'' fastners are tq at 108 in.lbs. Making Drag Pipes Work, SHOP TALK Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). And depending on how much you rub off, it will let the clutch open up. The bike features an agile and lightweight frame with an adjustable suspension, upside down . It is crucial for safety and smooth riding performance. it sure seems low to me, but just checkin with the pros here before i get all greasy. 25-40 foot pounds, Fastener Size - But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. but in actual section dealing with side cover it calls for 10-12 ft. lbs. 0000001552 00000 n This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Though I didn't make it quiet to the 50 degree line. 3. 88 cu. Harley-Davidson CVO Tri Glide Specs. Engine Displacement )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. find most of the information you want on one page. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. two old goats arthritis formula reviews . Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Oh forgot about the manual ?. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. or 10-12 Nm. Now, release the locknut and adjuster both nuts slightly. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 0000003988 00000 n This page was generated at 06:17 PM. Reduce Engine Ping, High Heat on 2007/08 HD 0000033993 00000 n Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Rear Wheel Sprocket bolts . The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Step 2 If I was to give a torque setting I would say 70 in./lb. 0000016060 00000 n You should be using a service manual to obtain the correct values for the motorcycle you are working on. list of angels and their powers,

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